Design Support Services

We provide design support that evaluates mold feasibility and product manufacturability from a manufacturing perspective.

Nikki Manufacturing Inc., which operates the Insert Molding Laboratory, has many years of experience in mold design and manufacturing, metal stamping, and insert molding.

One of the most important factors in designing insert-molded products is ensuring that the product can be manufactured successfully.

We provide design support that carefully evaluates product feasibility and manufacturability from a manufacturing perspective.

If you have concerns about whether your product design is feasible for manufacturing, please feel free to consult us.

We actively provide design proposals that contribute to VA/VE and quality improvement.

At Nikki Manufacturing Inc., which operates the Insert Molding Laboratory, we not only provide design support that considers product manufacturability but also actively propose design improvements aimed at VA/VE and quality enhancement.

Specifically, we help address challenges related to lead times, quality, and costs by proposing product geometry modifications, alternative materials, and solutions to prevent molding defects.

Nikki Manufacturing Inc., which operates the Insert Molding Laboratory, conducts mold flow analysis to simulate the filling behavior of molten resin injected into the mold by an injection molding machine.

Mold flow analysis enables us to predict flow patterns, resin pressure distribution, resin temperature distribution, weld line locations, and deformation.

Based on the analysis results, we can assess molding feasibility and identify potential issues before mold manufacturing begins.

We also use these analysis results to propose optimized product designs.